top of page
Forklift Safety System
Forklift Safety System: Transforming Safety Protocols for Maximum Workplace Protection
viAct Forklift Safety System Leverages Computer Vision and Edge AI to power Forklift Anti-Collision System, delivering real-time collision avoidance and ensuring safer jobsites.
The most awarded EHS Management Platform, Trusted by leaders!
.png)
"
Forklift collisions dropped drastically with viAct Forklift Safety System – Edge AI & Computer Vision respond instantly, effectively minimizing downtime, injuries and risks.
"
- Safety Manager | Manufacturing Industry
Our Technologies
Computer Vision
Transforms video feeds into actionable safety insights by detecting unsafe behaviors, PPE violations, and environmental hazards in real-time.
AI CCTV Cameras
Enhance traditional surveillance with AI-powered analytics to monitor compliance, detect intrusions, and automate safety alerts across dynamic jobsites.
Edge Devices
Enable real-time data processing on-site, minimizing latency and ensuring faster safety responses without relying on constant cloud connectivity.
IoT & Wearables
Integrates smart helmets, locks and sensors for seamless monitoring of workers’ vitals, movement, equipment status, and environmental conditions.
Drones
Deploy low-altitude drones for autonomous site surveillance, thermal scanning, and hazard detection in hard-to-reach or high-risk work zones.
Co-pilot / AI Agents
Acts as digital assistants offering voice/text-based safety guidance, process automation, and instant access to documentation for frontline teams.
What difference does Forklift Safety System makes?
PREVENT
Edge Powered Prevention
Forklift Anti Collision System by viAct prevents 85% of collisions using its Edge device – viMAC, detecting real-time hazards and enabling timely alerts through advanced, on-site computer vision processing.
CONTROL
Smart Control for Forklift Efficiency
Forklift Safety System controls risky maneuvers in dynamic zones, reducing 80% of near misses by identifying unsafe speeds, blind-spot breaches, and path deviations using real-time vision-driven intelligence and alerts.
REDUCE
Incidents Without Compromise
EHS and safety teams have reduced collisions between forklift, AGVs and pedestrians by 75% using real-time visual insights to flag blind spots and unsafe operator behaviors.
Swerves, Screeches, Smash? Not on Our Shift!
Forklift Safety System track it all – zones, speed & space – seeing danger before it strikes. Let forklift roll safely, not recklessly.
Predict. Prevent. Protect Every Turn!
Key features of
Forklift Safety System
viMAC for Anti-Collision
Hazardous Path Detection: Computer Vision identifies blind spots and high-risk forklift paths in real-time, reducing collision potential in narrow aisles and heavy-pedestrian zones.
Proximity & Speed Violation Alerts: Forklift Anti Collison System alerts operators of unsafe speed and navigation, enhancing safety through real-time collision potential reduction.
Impact History Logging: viMAC captures near-miss incidents and impact trends to refine behaviour analytics and guide proactive measures, thus, improving forklift monitoring.
.webp)
AI CCTV for Risk Anticipation
Forklift-Pedestrian & AGV Collision Prevention: AI CCTV detects humans and AGVs in shared spaces, prompting alerts to prevent contact and enhance safety.
Zone-Based Speed Control: Monitors entry into high-risk zones, like loading bays, prompting operators speed adjustments.
Forklift-Forklift Overlap Detection: Computer Vision flags forklifts path overlaps, minimizing collision risks.
Vision AI for Operator Vigilance
Distraction & Fatigue Monitoring: Vision AI spots operator fatigue/distraction for boosting alertness.
Seatbelt & Access Compliance: Detects seatbelt non-usage and restricts unauthorized forklift access, ensuring safety protocols are strictly followed.
Improper Load Handling: Identifies unsafe forklift manoeuvres, like lifting heavy loads too high, reducing tipping risks.
Real-time Alerts for Hazards
Forklift Accident Hotspot Mapping: Identifies recurring collision and near-miss zones, enabling real-time alerts, helping teams mark and mitigate high-risk areas.
Predictive Interaction & Breach Alerts: Predicts human-forklift interactions and triggers alerts for proximity in active forklift zones.
Forklift Permit System
Permit-to-Work Digital Solution (ePTW): Automates permit approvals, ensures real-time validation before forklift access high-risk areas, reducing manual errors.
Task-Based Access Authorization: Forklift tasks are enabled/restricted considering real-time ePTW status, preventing unsafe operations.
Workflow Integration with EHS Suite: Centralizes forklift operations in EHS Suite, streamlining incident response, audits, and compliance tracking.
Post Deployment Performance Matrix
90%
Decrease in collision between forklifts, AGVs, and pedestrians with real-time alerts and AI powered Forklift Collision Avoidance System.
80%
Reduction in blind spot incidents using Computer Vision and AI CCTV monitoring.
2x
Boost in productivity due to uninterrupted operations and safe task planning.
Unique Value Prepositions
Edge AI Safety (viMAC)
Leverage Edge AI to detect real-time forklift safety risks, reducing cloud dependence and enhancing immediate incident response for improved safety in jobsites.
AI-powered Forklift Vision
AI-driven vision by viAct analyzes forklift movements, detecting unsafe practices in real-time, like sharp turning – reducing injury risks, and improving overall safety.
IoT-Based Forklift Monitoring
viAct integrates smart sensors with forklifts, delivering real time alerts to enhance workers’ safety, optimize performance, prevent accidents and improve operational efficiency.
Forklift Safety Co-pilot
Empowers safety teams with 200+ Vision AI Agents that assess forklift collision risks and provide actionable safety recommendations autonomously.
Responsible AI
Ensure responsible AI while ensuring forklift safety with controlled access to data, ethical monitoring, and full GDPR compliance for privacy protection.
Ask Our Expert
Common questions our AI experts have been asked by EHS professionals about Forklift Safety System . Don't hesitate to ask us your question!
What is viAct Forklift Safety System?
viAct Forklift Safety System uses Computer Vision and Edge AI (viMAC), to monitor forklift operations in real time and prevent collisions. It is one of the solutions under viAct Health and Safety Management Platform.
What forklift risks can AI detect?
AI-powered Forklift Safety System can detect over-speeding, blind-spot breaches, pedestrian proximity, forklift-to-forklift path overlaps, entry into high-risk zones, seatbelt non-use, unauthorised access, improper load handling, and operator fatigue or distraction.
How does AI camera system track and log forklift near-misses?
AI flags every close call between a forklift and a person, another forklift or an AGV, and saves it with a video clip, time and location. viAct Forklift Safety System logs these near-misses in viHUB and maps where they happen most, so safety teams can coach operators with real footage and redesign high-risk routes.
Can viAct forklift safety system be retrofitted onto existing forklift?
Yes. viAct Forklift Safety System is designed to work with existing forklifts and site CCTV, so no new fleet is needed. viMAC, viAct’s edge AI device, is installed on the forklift to process videos on-site and send real-time alerts.
How does an AI forklift safety system differentiate between a human and a pallet or wall?
The AI is trained on images of people in different postures, clothing and lighting, so it recognises the human shape rather than relying on motion alone. viAct Forklift Safety System uses this to flag pedestrians near forklifts while ignoring pallets, racks and walls, so alerts fire only when a person is at risk.
bottom of page