AI for Safety & Productivity in Chemical Manufacturing
Reduce chemical plant incidents by 60% using unified AI across reactors, storage tanks, and loading bays
In chemical plants, hazards escalate in seconds — leaks, exposure, ignition. viAct unifies Vision AI, AIoT sensors, and connected wearables to detect risk early and keep every zone under continuous watch.
Award-Winning AI Platform Trusted by Global Chemical Leaders!
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Proven Impact Across Chemical Plants
Results from specialty chemical producers across Asia, Middle East, Europe.
90% ↑
Faster Hazard Detection
monitoring entire plant footprints spanning 100+ hectares without extra manpower
$2M+
Annual Compliance Savings
avoiding penalties and shutdowns across chemical plants and terminals in FY24–25
50% ↓
Incident Investigation Time
validated across 30+ chemical plants with audit ready evidences
One Intelligent Platform - Complete Control Across Chemical Plants
Monitor, detect, and prevent chemical plant risks in real-time with an AI-powered safety platform combining Vision AI, AIoT sensors, and connected wearables for real-time SIF prevention in chemical manufacturing.
COMPUTER VISION
(Primary Risk Detection Layer)
Transforms existing site cameras into intelligent safety monitors that detect PPE violations, fall risks, unsafe acts at height, housekeeping hazards, restricted zone breaches, and worker–equipment proximity risks in real time.
IoT & SMART WEARABLES
(Worker-Level Protection)
Integrates smart watches and helmets, worker tags, and environmental sensors to monitor worker location, fatigue indicators, gas exposure, and movement patterns across dynamic and multi-contractor sites.
EDGE DEVICES
(On-Site Intelligence Processing)
Processes video and sensor data directly at the jobsite to ensure instant alerts, low latency, and reliable performance — even in remote or connectivity-limited heavy industry projects.
LIDAR
(Spatial Visibility)
Uses 3D depth sensing to map jobsite environments and monitor safe distances between workers, cranes, trucks, and heavy machinery — improving collision prevention even in low visibility, dust, or night conditions.
DRONE
(Height & Hard-to-Reach Risk Monitoring)
Deploys autonomous aerial inspection for scaffolding integrity, elevated work zones, structural progress monitoring, confined spaces, and high-risk or inaccessible areas.
EHS AI AGENT
(Safety Management & Compliance Layer)
Acts as a digital assistant for EHS teams — automating incident reports, generating compliance documentation, analyzing safety trends, and delivering real-time actionable insights.
How It Works?
From Camera Feed to Intelligent Action
Our Scenario-Based CCTV AI is completely hardware agnostic, plug in and go
with your existing camera systems to configure AI modules.
Choose
Pick from 200+ AI modules in viHUB to detect critical safety issues or non-compliances onsite.
Connect
Easily integrate with your existing AI CCTV, AI Camera, or IP Camera via RTSP—no new hardware needed.
Capture
AI instantly detect risks; activate multi-channel alert system (On-site Speaker/SMS/WhatsApp/Email).
Control
An intuitive dashboard for daily/weekly/monthly safety reports for data-driven decisions enabled with viGent.
Built for 200+ Chemical Plant Scenarios
(AI CCTV Use Cases)
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Pre-Built AI Safety Solutions for Chemical Manufacturing Risks
Explore ready-to-deploy AI packages built to protect workers, assets, and production continuity
INTRODUCING HARDWARE & WEARABLE SUITE
Where Cameras Can't See, viAct Still Protects
Powered by edge Al hardware and smart wearables, viAct detects risks beyond camera coverage-processing data locally for real-time alerts, complete privacy, and zero cloud dependency.
Edge Al Processing
100% On-Site
No Cloud Required
Zero Cloud Dependency
Data Stays With You
Complete Privacy
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Detect real scenarios.
Deploy with ease.
Protect with trust.
What Makes Us Unique!
Proprietary Scenario-Based AI
Our proprietary, scenario-based AI uses advanced computer vision to identify complex micro-actions for total operations visibility across heavy industries.
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Proven on 500+ Projects across 10+ Verticals
viAct AI safety platform is adopted by operations and EHS teams worldwide for its high-accuracy monitoring and exceptionally low false alerts.
Strict Privacy First Approach
viAct ensures full GDPR compliance; protect sensitive data through automated face masking, end-to-end encryption, and secure on-premise deployment options.
200+ Pre-built AI Modules
Industry-tailored modules pre-trained on industry-specific hazards & non-compliances, built from real incidents in heavy industries, not simply generic datasets.
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Quick & Plug-and-play Integration
Gain instant operational insights by seamlessly connecting your existing CCTV, IoT, and wearables to the intuitive viHUB dashboard—no coding required.
Responsible AI
Ethically designed platform promoting safe and compliant AI usage for safer, productive & sustainable industrial workplaces. Protect your people and your data.
Case Studies
Over 500+ Forward-thinking organizations have chosen viAct to move from reactive response to proactive prevention.
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Reviews
Voices from the Field: Impact That Matters
Our permits were paper and signed correctly every time. What we could never prove was whether conditions matched the permit at the worksite. viAct digital permits now link directly to what the cameras see. That’s helful.
Process Safety Lead
Petrochemical Plant, Singapore
Tank farm at night, one operator only, no one nearby. This was always in my mind. viAct smart watch is monitoring exposure and sending SOS immediately. Last quarter one worker fell down and we reached him within minutes.
HSE Manager
Fertilizer Plant, Oman
A drum was leaking behind a stack in our storage yard and nobody noticed it for two full shifts. We lost valuable raw materials. This is why we started with viAct vision AI. Now we can contain any leakage before it reaches drainage.
Plant EHS Manager
Petrochemical, Johor, Malaysia
Before viAct our safety reporting was monthly and always looked backwards. Now the dashboard shows which zones generate the most violations and when. We shifted our supervision to night shifts because the data told us to.
EHS Director
Chemical Plant, Australia
Hot work near our solvent storage always made me uneasy but I could not be everywhere at once. viAct watches those zones continuously now. The teams know it and they follow the isolation steps properly every single time.
Maintenance Lead
Chemical Complex, Thailand
