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AI for Safety & Productivity in Manufacturing

Reduce manufacturing downtime by 70% with unified intelligence across AI CCTV, IoT, and wearables

Turn your factory into a predictive intelligence system with viAct AI; using existing cameras to detect machine, people, and process risks in real time, prevent SIFs, trigger instant alerts, and create safer industrial manufacturing environments.

Award-Winning AI Platform Trusted by Global Manufacturing Leaders!

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Proven Impact Across 100+ Enterprises

Driving safety, efficiency, and uptime via. AI-driven factory intelligence.

65% ↑

Increase in Efficiency

improving OEE across 100+ production lines among factories across 20+ countries

30% ↓

Operational Cost Reduction

saving $3M+ annually by cutting maintenance and production losses in FY24–25

75% ↑

Fater SIF Prevention

preventing 15,000+ unsafe events annually across 500,000+ sq ft manufacturing facilities

One Intelligent Platform - Total Manufacturing Site Control

Monitor, detect, and prevent manufacturing risks in real time with an AI-powered safety platform combining multiple technologies for real-time SIF prevention in industrial manufacturing.

Indistrial Safety Management Powered by Computer Vision

COMPUTER VISION

(Primary Risk Detection Layer)

Transforms existing site cameras into intelligent safety monitors that detect PPE violations, fall risks, unsafe acts at height, housekeeping hazards, restricted zone breaches, and worker–equipment proximity risks in real time.

AI Safety Management Powered by IoT and Smart Wearables

IoT & SMART WEARABLES

(Worker-Level Protection)

Integrates smart watches and helmets, worker tags, and environmental sensors to monitor worker location, fatigue indicators, gas exposure, and movement patterns across dynamic and multi-contractor sites.

EDGE DEVICES

(On-Site Intelligence Processing)

Processes video and sensor data directly at the jobsite to ensure instant alerts, low latency, and reliable performance — even in remote or connectivity-limited heavy industry projects.

LIDAR

(Spatial Visibility)

Uses 3D depth sensing to map jobsite environments and monitor safe distances between workers, cranes, trucks, and heavy machinery — improving collision prevention even in low visibility, dust, or night conditions.

AI Safety Solution Powered by Drones

DRONE

(Height & Hard-to-Reach Risk Monitoring)

Deploys autonomous aerial inspection for scaffolding integrity, elevated work zones, structural progress monitoring, confined spaces, and high-risk or inaccessible areas.

EHS AI AGENT

(Safety Management & Compliance Layer)

Acts as a digital assistant for EHS teams — automating incident reports, generating compliance documentation, analyzing safety trends, and delivering real-time actionable insights.

How It Works?

From Camera Feed to Intelligent Action

Our Scenario-Based CCTV AI is completely hardware agnostic, plug in and go

with your existing camera systems to configure AI modules.

Choose
choose ai module from video analytics software

Choose

Pick from 200+ AI modules in viHUB to detect critical safety issues or non-compliances onsite.

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Connect
Coonect CCTV for Video Analytics Platform

Connect

Easily integrate with your existing AI CCTV, AI Camera, or IP Camera via RTSP—no new hardware needed.

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Capture
AI Computer Vision for Safety Analytics

Capture

AI instantly detect risks; activate multi-channel alert system (On-site Speaker/SMS/WhatsApp/Email).

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Control
Safety Reports by AI Computer Vision Software

Control

An intuitive dashboard for daily/weekly/monthly safety reports for data-driven decisions enabled with viGent.

Built for 200+ Real Manufacturing Scenarios
(AI CCTV Use Cases)

Industrial Manufacturing AI Safety Solution for forklift safety.

Forklift Pedestrian Collision

Detect unsafe forklift movement in floors, worker proximity risks, blind spots, and improper pallet handling to prevent collisions and injuries.

Machine Proximity and Entanglement

Detect worker proximity to operating machinery, pinch points, and moving parts to prevent entanglement, crush injuries, and unsafe machine interaction.

AI-powered safety for industrial manufacturing detecting machine proximity risks.
AI-powered EHS solution for monitoring manufacturing worker activity and workflows.

Workforce Productivity Monitoring

Monitor worker activity, idle time, task duration to improve workflow, and optimize productivity across manufacturing operations.

Production Line Monitoring

Monitor production lines in real time to detect bottlenecks, idle stations, and disruptions, ensuring consistent output flow.

Industrial productivity solution detecting production line bottlenecks and disruptions.
Computer vision for manufacturing shopfloor compliance and PPE detection.

Shopfloor Compliance Monitoring

Detect unsafe climbing, running, mobile uses, grouping, fighting, PPE violations, and restricted access breaches across floor.

Industrial Space Optimization

Monitor space utilization, zone occupancy, congestion, and idle areas to optimize layout, improve workflow, and maximize industrial efficiency.

Industrial Manufacturing AI Productivity Solution optimizing shopfloor space and layout.

Pre-Built AI Safety Solutions for Every Manufacturing Risk

Explore ready-to-deploy packages that provide complete visibility and control of your factory floor

INTRODUCING HARDWARE & WEARABLE SUITE

Where Cameras Can't See, viAct Still Protects

Powered by edge Al hardware and smart wearables, viAct detects risks beyond camera coverage-processing data locally for real-time alerts, complete privacy, and zero cloud dependency.

Edge Al Processing

100% On-Site

No Cloud Required

Zero Cloud Dependency

Data Stays With You

Complete Privacy

viWEAR

viWEAR

Wearables for Zero Blind Spots: where cameras can't reach-confined spaces, remote zones, and on-the-move workers.

viGent: AI AGENT FOR MANUFACTURING

viGent: AI AGENT FOR MANUFACTURING

Manufacturing facilities generate continuous safety data across lines and shifts. viGent AI empowers safety managers, plant managers, and shopfloor supervisors with real-time insights—detecting risks, prioritizing incidents, and enabling faster, safer decisions.

viGent: EHS AI AGENT for Manufacturing

Detect real scenarios.
Deploy with ease.
Protect with trust.

What Makes Us Unique!

Proprietary Scenario-Based AI

Our proprietary, scenario-based AI uses advanced computer vision to identify complex micro-actions for total operations visibility across heavy industries.


Proprietary Scenario-Based AI

Proven on 500+ Projects across 10+ Verticals

viAct AI safety platform is adopted by operations and EHS teams worldwide for its high-accuracy monitoring and exceptionally low false alerts.

Proven on 500+ Projects across 10+ Verticals

Strict Privacy First Approach

viAct ensures full GDPR compliance; protect sensitive data through automated face masking, end-to-end encryption, and secure on-premise deployment options.


Strict Privacy First Approach

200+ Pre-built AI Modules

Industry-tailored modules pre-trained on industry-specific hazards & non-compliances, built from real incidents in heavy industries, not simply generic datasets.

200+ Pre-built AI Modules

Quick & Plug-and-play Integration

Gain instant operational insights by seamlessly connecting your existing CCTV, IoT, and wearables to the intuitive viHUB dashboard—no coding required.

Quick & Plug-and-play Integration

Responsible AI

Ethically designed platform promoting safe and compliant AI usage for safer, productive & sustainable industrial workplaces. Protect your people and your data.

Responsible AI

Case Studies

Over 500+ Forward-thinking organizations have chosen viAct to move from reactive response to proactive prevention.

Singapore Construction Giant Increases Safety Score by 10× with Multi-Module AI Deployment by viAct
Singapore Construction Giant Increases Safety Score by 10× with Multi-Module AI Deployment by viAct

Construction

Infrastructure

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Singapore Construction Giant Increases Safety Score by 10× with Multi-Module AI Deployment by viAct

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UAE Dairy & Beverage Facility Ensures 95%+ PPE Compliance, Elevating Hygiene Standards

Manufacturing

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UAE Dairy & Beverage Facility Ensures 95%+ PPE Compliance, Elevating Hygiene Standards

Marine-Grade AI Safety by viAct enhances Operational Discipline in Hong Kong’s Port Operations
Marine-Grade AI Safety by viAct enhances Operational Discipline in Hong Kong’s Port Operations
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Marine-Grade AI Safety by viAct enhances Operational Discipline in Hong Kong’s Port Operations

Logistics

Port

Abu Dhabi Offshore Oil & Gas Leader Cuts Red Zone Violations by 80% with viAct AI
Abu Dhabi Offshore Oil & Gas Leader Cuts Red Zone Violations by 80% with viAct AI

Oil & Gas

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Abu Dhabi Offshore Oil & Gas Leader Cuts Red Zone Violations by 80% with viAct AI

Dubai Power Generation Manufacturer Boosts Safety with viAct Forklift Safety System during Facility Relocation
Dubai Power Generation Manufacturer Boosts Safety with viAct Forklift Safety System during Facility Relocation

Energy

Manufacturing

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Dubai Power Generation Manufacturer Boosts Safety with viAct Forklift Safety System during Facility Relocation

Mining Operator from Chile Cuts High-Risk Exposure by Over 65% Using viAct Dynamic Safety Zoning
Mining Operator from Chile Cuts High-Risk Exposure by Over 65% Using viAct Dynamic Safety Zoning

Mining

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Mining Operator from Chile Cuts High-Risk Exposure by Over 65% Using viAct Dynamic Safety Zoning

Reviews

Voices from the Field: Impact That Matters

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viAct gives us better awareness in areas where materials are stacked or moved overhead. It’s not something that happens daily, but when it does, it matters. Now the team picks it up earlier and responds without delay.

AI-powered overhead hazard detection for packaging plant EHS teams in UK manufacturing

Health & Safety Lead

Packaging Plant, UK

Earlier systems gave too many false alerts around machine areas. With viAct, detection is far more accurate. It alerts only when an unauthorized person approaches a machine, not trained operators, which has improved trust and response.

Accurate AI machine guarding and unauthorized access alerts for industrial manufacturing in Germany

EHS Manager,

Industrial Manufacturing Facility, Germany

With viAct ergonomics AI, we started noticing how often operators were bending or lifting in awkward ways during normal tasks. These patterns otherwise were not at all clearer, and small corrections are happening more regularly now.

Productivity Monitoring in Manufacturing Facility in France

HSE Manager,

Manufacturing Facility, France

Good for multi-shift operations. Even during night shifts, we still have the same level of monitoring. With viAct running in the background, there is consistent visibility across all shifts, and the team feels more supported without needing constant manual checks.

24/7 AI Industrial Safety Monitoring in Japan

Production Supervisor,

Electronics Factory, Japan

Keeping hygiene discipline in a fast-moving dairy plant was a constant battle. Missing PPE directly impacted product quality but with viAct AI, these compliances are automatically enforced across operations.

AI PPE compliance and hygiene monitoring for dairy and beverage facility quality assurance in UAE

Quality Assurance Manager

Dairy & Beverage Facility, UAE

Frequently Asked Questions

Try #1 AI Safety & Productivity Solutions for Manufacturing

Try World Class AI Safety Solution for Manufacturing

Book a demo for plant managers, production managers, and shopfloor supervisors to see how our manufacturing AI fits into your daily manufacturing operations.

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